A motorcycle’s exterior shell, specifically designed for a particular model year of a high-performance sportbike, comprises multiple pre-formed sections. These components, typically constructed from ABS plastic or fiberglass, are engineered to replace the original factory bodywork. Functionally, it provides both aesthetic enhancement and aerodynamic improvements.
The advantages of utilizing aftermarket body panels include the potential for cost savings compared to original equipment manufacturer parts, the opportunity to customize the motorcycle’s appearance through diverse color schemes and designs, and the restoration of a motorcycle’s appearance following damage from an accident. Historically, these replacement parts have offered enthusiasts a means to personalize and maintain their machines.
Understanding the specific materials, manufacturing processes, available styles, and installation considerations are key aspects when considering a replacement or upgrade. The following sections will delve deeper into these topics to provide a comprehensive overview.
1. Aerodynamic Performance
The 2006 Suzuki Hayabusa was conceived with a singular purpose: to redefine speed. This ambition found its physical manifestation in the meticulously crafted body panels. These weren’t mere cosmetic additions; they were essential components in a sophisticated equation, each curve and vent sculpted to manipulate airflow and minimize drag. Without the carefully engineered shell, the raw power of the engine would be untamed, its potential severely diminished. The relationship is causal: the design directly dictates the motorcycle’s ability to slice through the atmosphere efficiently. Imagine the bike stripped of its shell; its top speed would plummet, its handling would become unpredictable, and the rider would be subjected to a brutal onslaught of wind resistance.
Consider, for example, the design of the front cowl. Its sharply angled nose and integrated air intakes are not arbitrary stylistic choices. They are precisely calibrated to manage the boundary layer of air, reducing turbulence and creating a smoother passage over the motorcycle’s profile. This careful management translates directly into improved stability at high speeds and reduced fuel consumption. Similarly, the side fairings are shaped to channel air around the engine and rider, minimizing wind resistance and contributing to overall aerodynamic efficiency. The lower fairing helps to prevent lift at high speeds, keeping the front wheel firmly planted on the ground.
The pursuit of aerodynamic superiority is not merely a theoretical exercise; it has tangible real-world implications. For racers, it can mean the difference between victory and defeat. For everyday riders, it translates into a more comfortable and controlled experience, particularly on long journeys or during spirited riding. Understanding the aerodynamic function illuminates the importance of maintaining the integrity and fitment of the body panels. A damaged or poorly fitted shell can disrupt the carefully engineered airflow, compromising performance and potentially affecting safety. Therefore, these panels are not just cosmetic pieces but integral components of the Hayabusa’s design philosophy, essential for realizing its intended performance envelope.
2. Material Composition
The saga of the 2006 Suzuki Hayabusa body components is, in part, a narrative etched in polymers and resins. The selection of materials isn’t an arbitrary choice; it’s a deliberate equation balancing cost, weight, durability, and aesthetics. Early iterations often relied on Acrylonitrile Butadiene Styrene (ABS) plastic, a material prized for its impact resistance and ease of molding. Imagine a Hayabusa careening through a corner; a stray stone flicks up, impacting the lower fairing. Were the shell crafted from brittle material, the damage would be catastrophic. ABS, however, absorbs much of the impact, preserving both the machine’s appearance and structural integrity. This decision directly affects the longevity and usability of the motorcycle.
However, the material composition isn’t a monolithic entity. Higher-end replacements often incorporate fiberglass or carbon fiber. These materials offer a significant weight reduction, crucial for racers seeking every last ounce of performance. Furthermore, fiberglass offers greater repairability compared to ABS, a boon for those unfortunate enough to experience a spill on the track. Carbon fiber, with its distinctive weave pattern, adds an element of visual sophistication, albeit at a premium price. The composition dictates the behavior of the panels under stress. ABS panels, while more flexible, might deform under extreme heat. Fiberglass, while more rigid, can crack under significant impact. The choice ultimately hinges on the rider’s priorities: practicality versus performance, cost versus aesthetics.
Ultimately, understanding the materials from which the Hayabusa body is constructed unlocks a deeper appreciation for the engineering behind the machine. It informs maintenance decisions, influences aftermarket choices, and enhances awareness of the compromises inherent in every design. This knowledge extends beyond mere specifications; it provides insights into the intended use-case and the trade-offs accepted in the pursuit of performance. The story of the Hayabusa shell is not just one of speed and power; it is a study in material science, a testament to the enduring quest for the perfect balance between form and function.
3. Manufacturing Precision
The legend of the 2006 Suzuki Hayabusa is not solely forged in the crucible of raw power, but also in the quiet, unwavering commitment to exacting production standards. The bodywork, the gleaming shell that cloaks the beast within, stands as a testament to this dedication. Consider each panel, each curve; these are not the product of haphazard assembly, but the result of meticulous design translated into physical form through processes demanding absolute fidelity. A deviation of mere millimeters in the mold, a slight imperfection in the curing process, and the entire aerodynamic profile is compromised, the carefully calculated airflow disrupted. The cause is clear: imprecise manufacturing leads to diminished performance. The effect, while perhaps imperceptible to the untrained eye, is a subtle erosion of the Hayabusa’s defining characteristic: its unparalleled velocity.
Imagine, for example, two seemingly identical panels. One, born from a mold meticulously maintained, perfectly aligned, and precisely temperature-controlled, fits seamlessly onto the frame, its lines flowing uninterrupted. The other, a product of shortcuts and lax oversight, exhibits subtle warping, its mounting points misaligned. The difference, at first glance, is negligible. Yet, at speeds exceeding 150 miles per hour, the imperfection becomes a source of turbulence, a drag factor that saps horsepower and reduces stability. This is the practical significance of understanding manufacturing precision. It’s not about chasing arbitrary perfection; it’s about ensuring that each component adheres to the design intent, contributing to the cohesive whole. The consequences of neglecting this principle extend beyond mere performance degradation. Ill-fitting bodywork can vibrate, generating noise and stress on mounting points, ultimately leading to premature failure.
In conclusion, the saga of the 2006 Hayabusa and its exterior components reveals the critical role of manufacturing precision. It is more than just a technical specification; it is the bedrock upon which performance, reliability, and safety are built. The challenges inherent in mass production maintaining consistency across thousands of units, minimizing defects, and adapting to evolving technologies demand a relentless pursuit of excellence. The degree to which these challenges are met ultimately defines the Hayabusa’s enduring legacy. The precision evident in the bodywork reflects not just the skill of the engineers and technicians involved, but a commitment to upholding the Hayabusa’s reputation as a paragon of speed and engineering prowess.
4. Color Matching
The year is 2006. The machine, a Suzuki Hayabusa, a symbol of speed and power. But a mishap occurs a low-speed slide, enough to scar the original bodywork. Repair is necessary, replacement inevitable. The task becomes finding a new set of panels, and that search soon collides with the subtle, yet crucial, art of color matching. This is no mere aesthetic whim; it is a matter of preserving the Hayabusa’s identity, its very essence. A poorly matched replacement is a discordance, a visual jarring that speaks volumes about the owner’s attention to detail. The original shade, a deep metallic grey, is not merely “grey”; it is a complex formulation of pigments, metallic flakes, and clear coats, each playing a role in the final hue. To stray from this exact formula is to introduce a visual defect, a constant reminder of the damage that once occurred.
Consider the practical implications. A mismatched panel diminishes the motorcycle’s resale value. Potential buyers, discerning eyes scanning every detail, will immediately spot the inconsistency, an indication of either a cheap repair or, worse, an indication of hidden damage. The importance extends beyond economics. Imagine the Hayabusa, a machine engineered for seamless performance, now marred by a jarring color difference. The eye is drawn to the imperfection, distracting from the bike’s inherent beauty. The owner, once proud of their machine, now subtly self-conscious. This is the power of color, its ability to evoke emotion, to impact perception.
Achieving perfect color harmony requires meticulous attention. It begins with identifying the original paint code, often located on a sticker under the seat or fairing. From there, skilled technicians utilize specialized software and spectrometers to precisely match the formula, accounting for variables like age and sun fade. It is an iterative process, often involving multiple test sprays and adjustments to achieve a seamless blend. In conclusion, color matching is not a trivial pursuit; it is a fundamental aspect of maintaining the integrity of the 2006 Suzuki Hayabusa. It protects its value, preserves its aesthetic appeal, and ensures that the machine continues to embody the spirit of precision and performance for which it was originally created. The challenge is always to find that perfect match, to restore what was damaged, and to preserve the integrity of a legend.
5. Mounting Hardware
The sleek silhouette of the 2006 Suzuki Hayabusa is more than just expertly molded plastic; it’s an ensemble, a carefully choreographed dance of interlocking panels held together by unassuming heroes: the mounting hardware. These seemingly insignificant components are the unsung backbone, the silent guardians ensuring the integrity of the motorcycle’s aerodynamic form. The effectiveness of the entire design hinges on their reliability.
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Types of Fasteners
The ensemble relies on various fasteners: screws, bolts, clips, and grommets. Each has a distinct role, from securing the main fairing panels to attaching smaller trim pieces. The screws are often made of stainless steel to resist corrosion, while the clips provide a secure yet flexible connection to accommodate vibrations. Grommets, typically rubber or plastic, dampen vibrations and prevent chafing between the panels and the frame. Their presence is not mere convenience; it’s essential for long-term durability, preventing cracks and fatigue in the fairing material. A missing or damaged fastener can lead to rattling, panel misalignment, and ultimately, structural failure at high speeds.
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Material Quality and Durability
The composition of the fasteners directly dictates their lifespan and ability to withstand the rigors of the road. Cheap, low-grade hardware is prone to corrosion, stripping, and breakage. Stainless steel and high-strength alloys are the preferred materials, offering superior resistance to the elements and the constant vibrations inherent in motorcycle operation. The choice of material influences not only the hardware’s longevity but also the ease of installation and removal. Stripped screws or corroded bolts can make fairing removal a frustrating and time-consuming ordeal. Investing in quality hardware ensures a secure and reliable connection, minimizing the risk of failure and simplifying maintenance.
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Proper Installation Techniques
Even the highest-quality hardware is rendered useless by improper installation. Over-tightening screws can crack the fairing material, while under-tightening can lead to loosening and eventual detachment. The correct torque specifications, typically outlined in the service manual, are crucial for achieving a secure and reliable connection without damaging the surrounding components. The application of thread-locking compounds, such as Loctite, can further enhance security, preventing screws from loosening due to vibration. Patience and attention to detail are paramount; rushing the installation process can lead to costly mistakes and compromise the integrity of the fairing assembly.
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Availability and Compatibility
Replacing lost or damaged fasteners often presents a challenge. While some hardware is readily available from aftermarket suppliers, finding exact replacements for specific components can require diligent searching. Understanding the thread size, length, and head type of each fastener is essential for ensuring compatibility. Generic hardware may not provide the same level of security or fitment as the original components. Maintaining a small inventory of common fasteners can be a prudent measure, allowing for quick repairs and minimizing downtime. Incompatible or improperly sized hardware can damage the fairing mounting points, creating further complications and potentially requiring costly repairs.
The story of the 2006 Suzuki Hayabusa fairing is, therefore, also the story of the small metal and plastic pieces that hold it all together. They are the silent enablers, the guardians of aerodynamic performance, the unsung heroes that ensure the iconic motorcycle maintains its legendary status. Their importance transcends mere functionality; they are a testament to the precision and attention to detail that define the Hayabusa’s engineering.
6. Design Variation
The year is 2006. The Hayabusa, already a legend, commands attention. Yet, the desire for individuality burns brightly in the hearts of its owners. The factory bodywork, while functional and aesthetically pleasing, becomes a canvas for personal expression. This yearning gives birth to a vibrant aftermarket, a realm where design variation reigns supreme. The stock panels, the ’cause,’ become the catalyst for a thousand different ‘effects’: custom paint schemes, radical aerodynamic modifications, and even complete body style transformations. The Hayabusa, initially a symbol of unbridled speed, evolves into a symbol of personalized power.
The significance of design variation extends beyond mere aesthetics. A rider, seeking improved airflow for track days, might opt for a racing-style, or a full race fairing. Another, desiring greater comfort on long journeys, might select a touring screen, altering the bike’s appearance and rider experience. The endless possibilities empower the owner to tailor the machine to their specific needs and tastes. Each design choice, from the subtle addition of frame sliders to the bold integration of LED lighting, reflects a conscious decision to enhance the Hayabusa’s functionality or visual impact. This pursuit of personalization highlights the human element, transforming a mass-produced machine into a singular reflection of its owner’s identity.
In the realm of “Design Variation”, the aftermarket becomes an atelier, where creativity knows few bounds. It can range from subtle graphic overlays, color changes, or full body kit replacements. But the question then rises “Is it worth it?”.This constant evolution underscores the enduring appeal of the 2006 Hayabusa and the adaptability to user needs and style. These modifications highlight the Hayabusa’s status as a cultural icon, as design meets function and allows it to transcend its original purpose, morphing into a rolling work of art.
7. Impact Resistance
The Hayabusa, a name synonymous with velocity, demands respect. Its fairing, more than a cosmetic shroud, serves as a critical line of defense. The story of this motorcycle is not always one of smooth asphalt and open skies; sometimes, it’s a narrative of near misses and unexpected impacts. Imagine a scenario: a sudden gravel patch mid-corner, or an unseen obstacle on a poorly lit road. In these moments, the impact resistance of the body panels becomes paramount. The panels must be designed to absorb and dissipate energy, protecting the rider and the core mechanical components beneath.
Consider the specific materials employed in the fairing’s construction. ABS plastic, with its inherent flexibility, acts as a shock absorber, deforming to absorb the initial force. Fiberglass, while more rigid, can withstand significant impacts without shattering, distributing the stress across a wider area. The composition of the fairing, therefore, is a direct cause of how effectively it can mitigate damage. A flimsy, poorly constructed fairing offers little protection, potentially shattering upon impact and leaving the rider vulnerable to injury. The design also factors into the panel’s ability to absorb force, for example, a well-designed body kit with proper air gaps and support structures dissipates energy over a wide area protecting the rider, saving money and most importantly life. A robust fairing, on the other hand, can significantly reduce the severity of an accident, potentially transforming a major incident into a minor inconvenience. The real-world significance of impact resistance cannot be overstated. It’s the difference between walking away from a mishap and facing serious consequences.
Ultimately, understanding the role of impact resistance in the 2006 Hayabusa’s body is crucial for informed decision-making. Choosing aftermarket components, evaluating used machines, or assessing damage following an incident all require an appreciation for the protective function of the fairing. While no fairing can guarantee immunity from harm, a well-designed, impact-resistant body can dramatically increase the chances of a positive outcome. The narrative surrounding this model is one of high performance, and responsible ownership. Understanding its role in that narrative helps ensure safety of the rider.
8. Thermal Management
The narrative of the 2006 Suzuki Hayabusa is not merely one of unbridled speed; its also a tale of carefully orchestrated temperature control. Within its sleek exterior lies a powerful engine, a furnace capable of generating immense heat. Without effective thermal management, this heat would become a liability, potentially leading to decreased performance, component failure, and even catastrophic engine damage. The body panels, seemingly simple shells, play a vital role in this critical process. These aren’t merely cosmetic additions; they are engineered to facilitate airflow, directing cooling currents to dissipate heat and maintain optimal operating temperatures. Consider the lower fairing, often equipped with strategically placed vents. These apertures are not arbitrary; they’re designed to channel air towards the engine’s oil cooler and exhaust system, preventing overheating during sustained high-speed runs.
The relationship between body design and the power plants temperature is direct. Imagine a scenario: a Hayabusa, stripped of its lower fairing, navigating city streets on a sweltering summer day. The engine, deprived of the intended airflow, quickly overheats, triggering warning lights and forcing the rider to pull over. Conversely, a Hayabusa equipped with a poorly designed aftermarket panel may suffer similar consequences, as restricted airflow inhibits cooling. This scenario highlights the need to consider the thermal properties of replacement components and to acknowledge that improper part selection may bring about significant mechanical risks. This is particularly relevant in hotter climates, where the engine’s cooling demands are already elevated.
Understanding the vital role body panels play in thermal management is, therefore, an essential aspect of Hayabusa ownership and maintenance. It informs decisions related to aftermarket modifications, ensuring that performance upgrades do not compromise the engine’s cooling capacity. It also underscores the importance of maintaining the integrity of the body panels, addressing damage promptly to prevent airflow disruptions. Thermal management of the 2006 Hayabusa ensures long life, better performance and is an ode to the brilliant engine design.
9. Installation Complexity
The 2006 Suzuki Hayabusa, a machine revered for its engineering and velocity, presents a unique challenge when its body panels require replacement. What might seem like a straightforward task swapping one set of panels for another quickly reveals layers of intricate detail. The complexity involved speaks not only to the machine’s sophisticated design, but also to the potential pitfalls awaiting the uninitiated. Attempting this without proper knowledge or tools can transform a simple upgrade into a frustrating, time-consuming ordeal. It is more than simply unbolting and bolting components, its a understanding what to unbolt and in what order.
Consider, for instance, the experience of an enthusiast eager to refresh his Hayabusa’s appearance. Armed with a new aftermarket body, he begins the disassembly process. He encounters unexpected resistance. Hidden fasteners, cleverly concealed beneath trim pieces, refuse to yield. Wiring harnesses, routed meticulously through the fairing, impede progress. The panels themselves, designed for a snug fit, require precise alignment to avoid damage. What began as a hopeful endeavor soon devolves into a struggle, marred by scratched paint, broken tabs, and a growing sense of frustration. The story serves as a practical example of what can happen if the installation process is not done correctly. This isnt always the case, but more so than not the more experienced mechanic gets it done right.
Mastering the process requires patience, a detailed service manual, and often, specialized tools. It demands a careful understanding of the Hayabusa’s anatomy and a willingness to invest time and effort. Improper installation can compromise the body’s structural integrity. Beyond aesthetic considerations, a poorly installed body can also affect aerodynamics, engine cooling, and even rider safety. Installation of the body kit on a 2006 Suzuki Hayabusa calls for attention, care and skill. The complexity involved is a crucial aspect of the machine. Recognizing and respecting this inherent intricacy is key to a successful upgrade and maintaining the bike’s iconic performance and reliability.
Frequently Asked Questions
The realm of motorcycle bodywork often generates inquiries. These questions, arising from practical experience and the pursuit of performance, deserve clear, direct answers.
Question 1: What defines a “fairing kit” specific to the 2006 Suzuki Hayabusa?
A fairing kit, in this context, is a complete set of exterior plastic body panels designed as direct replacements for the original factory components of a Hayabusa manufactured in 2006. These kits typically include the front upper cowl, side fairings, lower fairing, front fender, and tail section. The intention is for a straightforward exchange, restoring the motorcycle to its original aesthetic or customizing its appearance through aftermarket designs.
Question 2: Can fairing kits from other Hayabusa model years fit a 2006 model?
While some degree of interchangeability may exist, direct compatibility is not assured. Minor variations in mounting points, overall shape, and design elements often occur between different model years. Attempting to force fit a non-compatible kit can result in damage to the fairing, the motorcycle’s frame, or both. Verifying the specific year compatibility is crucial before purchase.
Question 3: What material constitutes the best choice for a replacement fairing kit?
The “best” material is subjective, depending on individual priorities. ABS plastic offers a balance of affordability, impact resistance, and ease of repair. Fiberglass provides greater strength and lighter weight, but is more prone to cracking upon impact. Carbon fiber delivers the ultimate in weight reduction and aesthetic appeal, but at a significantly higher cost and with less forgiving impact characteristics. Consideration should be given to riding style, budget, and desired performance characteristics.
Question 4: Is professional installation essential for a replacement body panel assembly?
While not strictly mandatory, professional installation is strongly recommended, particularly for individuals lacking experience in motorcycle mechanics. The process involves more than simply bolting on new components; proper alignment, wiring harness management, and torque specifications are critical for ensuring a secure and aesthetically pleasing result. Incorrect installation can lead to vibration, panel damage, and even safety hazards.
Question 5: How does the choice of aftermarket bodywork impact the Hayabusa’s performance?
The exterior significantly contributes to a motorcycles speed, its more than an aesthetic choice. The design and quality of the replacement must align closely with the OEM. It can influence aerodynamics, thermal management, and overall handling stability. Ill-fitting or poorly designed body kits can disrupt airflow, increase drag, and compromise the engine’s cooling efficiency.
Question 6: What are the common causes of fairing damage on a 2006 Suzuki Hayabusa?
Fairing damage can stem from several sources: accidents involving collisions, falls while stationary, exposure to ultraviolet radiation causing fading and cracking, and impact from road debris such as stones. Additionally, improper handling during maintenance procedures or overtightening of fasteners can contribute to panel damage.
These questions, while diverse, underscore the core principles of responsible ownership and informed decision-making. Addressing these concerns ensures that the Hayabusa remains a symbol of both performance and reliability.
The next section will delve into preventative maintenance practices, further safeguarding the integrity of the motorcycle’s bodywork.
Preserving the Legend
The 2006 Hayabusa, a marvel of engineering, demands respect, not just in its operation, but in its upkeep. Its body, a carefully crafted shell, requires diligent attention to ensure its longevity and continued performance. Neglect invites decay. These are not mere suggestions; they are tenets of stewardship.
Tip 1: Shield Against the Sun’s Wrath
Ultraviolet radiation is a silent assailant. Prolonged exposure leads to fading, cracking, and overall degradation of the plastic. When not in use, shelter the machine. A garage, a covered parking space, even a simple motorcycle cover can offer significant protection. This is not merely about aesthetics; it’s about preserving the structural integrity of the panels. Think of the sun as a slow-burning fire, and the cover, as a shield against the inevitable.
Tip 2: Cleanse with Caution
Abrasive cleaners are the enemy. Harsh chemicals can strip away the protective clear coat, leaving the surface vulnerable to scratches and further damage. Opt for specialized motorcycle cleaning products, or a mild soap and water solution. Use a soft microfiber cloth, and avoid excessive pressure. The goal is to remove dirt and grime without inflicting harm. Consider each wash as a delicate procedure, preserving the luster and finish of the material.
Tip 3: Guard Against Accidental Scars
Stationary mishaps are often the most preventable. A simple tip-over can inflict significant damage. Invest in quality frame sliders; these unassuming accessories act as sacrificial components, absorbing the impact and minimizing damage to the bodywork. Consider these as insurance, preventing the most common types of damage.
Tip 4: Fasteners Demand Respect
Overtightening is a common error. Applying excessive force to the fasteners can crack the plastic or strip the threads. Consult the service manual for the correct torque specifications. Use a torque wrench, and proceed with caution. Treat each fastener as a critical component, its integrity paramount to the overall structure.
Tip 5: Address Damage Promptly
Small cracks and scratches, if left unattended, can quickly escalate into larger problems. Moisture can seep into the cracks, causing further damage. Consider repairing the damage immediately, either with DIY methods or by seeking professional assistance. Early intervention is key, preventing minor issues from turning into costly repairs.
Tip 6: Protect During Storage
Long periods of inactivity require special consideration. Ensure the motorcycle is stored in a dry, climate-controlled environment. Disconnect the battery to prevent drainage. Inflate the tires to the recommended pressure. Taking these steps helps prevent degradation during storage. These actions ensure you do not let the vehicle be a monument during the off-season.
Tip 7: Regularly Inspect for Wear and Tear
Periodic inspections can reveal subtle signs of wear and potential problems. Check for cracks, loose fasteners, and any signs of damage. Addressing these issues early on can prevent more serious issues from developing. This diligence helps ensure a long service life.
Preserving the 2006 Hayabusa’s bodywork is an investment in its longevity and its legacy. These steps, while simple, are essential for maintaining the machine’s performance and its aesthetic appeal.
With diligent care and an appreciation for its history, the Hayabusa will continue to perform well.
Echoes of Speed
The preceding exploration has traversed the multifaceted world of the external shell designed for a specific year and model of motorcycle. From its critical role in aerodynamic performance and the intricate science of material composition, to the demanding precision of manufacturing and the subtle art of color matching, each aspect contributes to the enduring appeal and functional integrity of the machine. The narrative extends beyond mere aesthetics, encompassing considerations of mounting hardware, design variation, impact resistance, thermal management, and the practical challenges of installation. The exploration also addressed frequently asked questions and presented actionable maintenance strategies, the understanding of the exterior components serves to ensure that this legend will live on, even as time marches on.
The exterior is not merely a collection of plastic panels, but a physical embodiment of a pursuit of excellence. It stands as a testament to the enduring spirit of innovation, the careful balance of form and function, and the unwavering commitment to performance. As the sun sets on this chapter, the legacy of the exterior continues. The parts, the design, and the care that goes into maintaining and using this piece of design will be important. The future custodians of this will benefit from understanding the importance of care.
